LAMINATED SMART GLASS WITH COMFORT & ENERGY EFFICIENCY

To successfully laminate smart film, glass processors should:

• Use EVA interlayer.

• Ensure precise alignment of busbar connections for electrical functionality.

• Maintain controlled temperature and pressure during lamination to avoid bubbles.

• Test the film's functionality before and after lamination to ensure performance.

Unlike self-adhesive smart films, laminated smart film:

• Offers longer durability as it is sealed within the glass.

• Provides better protection against moisture and damage.

• Has a smoother finish with no visible edges or risk of peeling.

• Ensures higher optical clarity and better performance over time.

Laminated smart film can be integrated into various types of glass, including:

• Tempered glass (for safety applications)

• Low-iron glass (for ultra-clear transparency)

• Tinted or reflective glass (for design aesthetics)

• Fire-rated glass (for high-security applications)

The preparation of smart film for lamination includes cutting the film to the desired size with a trimming table, exposing the conductive layers, applying silver paste and copper tape, and finally soldering wires to the copper tape. For a detailed smart film preparation process and more information, please contact us.

The most important points when laminating smart film are: Uniform Heating: Ensure uniform heating to prevent thermal gradients that can cause stress and potential defects in the laminated glass. Air Removal: Properly remove air bubbles during the pre-pressing stage to avoid delamination or visual defects. Cooling: Controlled cooling is crucial to prevent thermal shock and ensure the longevity of the laminated smart glass. By following these guidelines, you can achieve high-quality lamination of smart switchable films within the glass, ensuring durability, functionality, and aesthetic appeal.

Laminating smart film requires the use of a vacuum bag and an oven. The entire lamination process takes approximately 3.5 hours, with the following conditions:

Temperature Range: 65 to 120°C (149 to 248°F)

Pressure Range: 50 to 200 kPa (7.25 to 29 psi)

For a detailed lamination process, please contact us.

The recommended interlayer for the smart film lamination process is ethylene-vinyl acetate (EVA), which offers excellent adhesion and durability, ensuring a stable and long-lasting lamination.

The available formats are either cut-to-size, ready for lamination, or standard rolls with the following available widths:

1 meter (app. 39")

1.2 meters (app. 47")

1.5 meters (app. 59")

1.8 meters (app. 71")

2 meters (app. 79")

Please contact us for specific roll widths available for your project or to inquire about custom sizes.